Medical Device Contract Manufacturing Secondary Operations

Medical Device Assembly and Secondary Operations

Assembling and Packaging Your Medical Devices with the Highest Care and Quality

In addition to manufacturing components you can depend on Lubrizol Life Science Health (LLS Health) to handle your medical device assembly, secondary operations, and packaging requirements.

Our assembly, secondary and packaging operations are conducted in our HEPA-filtered, ISO certified facilities. We employ a team of highly trained operators and validate each assembly process to ensure that it meets both yours and our high-quality standards. From custom designed fixtures and detailed manual procedures to semi-automated and fully automated processes, LLS Health delivers the highest level of quality and reproducibility to your medical device assembly.

Medical Device Assembly Applications

LLS Health performs insert molding and encapsulation, bonding and reinforcing, and other medical assembly techniques for a range of applications, including:

  • Airways
  • Bariatric
  • Braid-Reinforced Catheter Shafts
  • Catheter Assembly
  • Diagnostic Catheters
  • Drains
  • Epistaxis
  • Feeding and Oxygen Catheters
  • Gas Permeable (ECMO / Membrane Oxygenation)
  • Laparoscopic Devices
  • Microfluidics
  • Nasal Splints
  • Occluders
  • Paired Tube Assemblies
  • Shunts
  • Valves
  • Wound Care/Dermal

Secondary Medical Device Operations

LLS Health also provides a full range of secondary operation services to help you bring your medical device to market, including:

  • Annealing
  • Beveling
  • Bonding (now includes bonding of silicone to dissimilar materials)
  • Braiding
  • Cuffing
  • Cutting
  • Dipping
  • Drilling
  • Flaring
  • Functional testing
  • Laser printing, cutting, etching
  • Marking
  • Marker band swaging
  • Post-curing
  • Printing
  • Punching
  • Reflow/lamination
  • Silk screening
  • Skiving
  • Slitting
  • Tip forming and shaping
  • Trimming 

Precise Medical Device Packaging Capabilities 

Our packaging capabilities, procedures, and designs are appropriate for any sterilization method. To ensure conformance to your requirements, we validate our packaging process. We also provide custom labeling, product inserts and bar coding as additional services. 

Flexible Sterile Fill/Finish Capabilities 

If you are developing an advanced delivery device or a combination product, partner with LLS Health for drug formulation and sterile fill/finish capabilities. We have flexible filling capabilities for biologic and small molecule drug products for filling into vials, syringes, cartridges, and bottles.